Notes
Slide Show
Outline
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ARC FLASH HAZARDS
  • Construction Safety
    Association of Ontario
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Purpose of this Presentation
  • Introduction to:
    • Hazard of arc flash
    • New CSA Standard on electrical safety
    • Arc flash prevention and protection
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Five Main Topics
  • 1. Introduction to arc flash
  • 2. Arc flash injuries
  • 3. Codes and standards
  • 4. Protective clothing and equipment
  • 5. Prevention
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Topic 1 –
Introduction to Arc Flash
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What is an Arc Flash Hazard?
  • “. . . a dangerous condition associated with the release of energy caused by an electric arc.”
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What is an Electric Arc?
  • An electric arc is a short circuit through the air.




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What is Arc Blast?
  • The flash causes an explosive expansion
    of air and metal.
      • For example: When copper vapourizes it expands by a factor of 67,000.


  • The blast produces dangerous:
      • Pressure waves
      • Sound waves
      • Molten steel and shrapnel.
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Video Clip 1 – Arc Flash Demo
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Arc Flash Events
  • Electric arc          Arc flash          Arc blast
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What Causes Arc Flash?
  • Dust, impurities, corrosion, condensation, animals
  • Spark discharge from:
    • Accidental touching
    • Dropping tools
  • Over-voltages across narrow gaps
  • Failure of insulating materials
  • Equipment failure
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Characteristics of an Electric Arc
  • An electric arc will oscillate and escalate if not constrained.
  • A single-phase electric arc can engulf a second or third conductor in only two cycles.
  • An electric arc’s current propels the arc away from the power source.
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Arc Energy
  • Noise
  • Expansion
  • Vaporization
  • Thermal radiation
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Topic 2 – Arc Flash Injuries
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Arc Flash Injuries
  • Electric shock
  • Severe burns
  • Blindness
  • Blast injuries
    • Shrapnel wounds
    • Lung blast injuries
    • Ruptured eardrums
    • Pressure wave injuries
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Severity Factors
  • Power – amount of energy at the arc
  • Distance – of the worker to the arc
  • Time – duration of the arc exposure
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Video Clip 2 – “Not Safe at 18 inches”
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Video Clip 3 – “Not Safe Working Near”
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Electric Shock Injury – Burn
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Severe Burns from Arc Flash
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Probability of Surviving Burns
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Blindness
  • Flash of light is so intense it can damage vision.
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Shrapnel Wounds
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Blast Lung Injury (BLI)
  • Arc blast can cause inhalation injuries.
    For example:
    • Inhaling high temperature
      copper vapour.
    • More than 100 toxic
      substances can be found
      in the fumes.
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Hearing Damage
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Pressure Wave Injuries
  • Arc blast can throw a worker:
    • Off a ladder
    • Into nearby walls or equipment.
  • 2000 lbs/ft2  pressure on the body can cause:
    • Concussion
    • Collapsed lungs
    • Other internal injuries
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Topic 3 –
Codes and Standards
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Standards
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What is NFPA 70E?
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What is CSA Standard Z462?
  • Canadian Standards Association



  • Standard for electrical safety in Canadian workplaces.
  • Will be “harmonized” with NFPA 70E.
  • To be completed in 2009.
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CSA Standard Z462 will address:
  • Electrical Safety Program
  • Arc Flash Hazard Analysis
    • Flash Protection Boundary
    • Fault Current Calculations
    • Arc Fault Clearing Time
    • Incident Energy Exposure
  • Required PPE
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What is IEEE Standard 1584?
  • Institute of Electrical and Electronics Engineers




  • A guide for performing arc flash hazard calculations.
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What is CEC Rule 2-306?
  • Canadian Electrical Code



  • “Rule 2-306 Shock and Flash Protection”
  • A requirement for field-marking electrical equipment to warn persons of potential electric shock and arc flash hazards.
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Required Warning Label







  • Sample label that complies with CEC Rule 2-306.
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Optional Warning Label
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Topic 4 – Protective Clothing
and Equipment
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Flame-Resistant (FR) Clothing
  • Protects a worker from receiving severe burns if the worker is exposed to a flame.
  • Is self-extinguishing when the source of the flame is removed.
  • Must be worn to limit the ‘Incident Energy’ level of the arc flash to 1.2 cal/cm² against the worker’s chest.
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What is a Calorie?
  • A calorie is the amount of heat needed to raise the temperature of one gram of water by 1°C.
  • Thermal energy is measured in calories/cm².



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FR Rated Clothing
  • Look for a label that states:
    • 1506 approval (ASTM F1506)
    • Arc rating of the garment.
  • All materials in the garment
  • should be FR Rated:
    • Thread
    • Buttons
    • Insulation
    • Zippers, etc.
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Synthetic Clothing
  • Synthetic clothing that melts shall not be worn, such as:
    • Acetate
    • Nylon
    • Polyester
    • Polypropylene
    • Spandex.
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Video Clip 4 – 100% Cotton Clothing
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Video Clip 5 – Polyester/Cotton Clothing
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Arc Flash Rated PPE
  • Required minimum clothing:
    • Non-melting, flammable material,
    • Fabric weight of at least 4.5 oz/yd.
  • PPE must also provide
    arc flash protection:
    • Face shield
    • Gloves, etc.
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FR Clothing Can Be Layered
  • Increases level
    of protection.
  • May be lighter
    than a single
    heavy garment.
  • Manufacturer must verify (through testing) the new arc flash rating of the layering.
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Video Clip 6 – FR Clothing
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When Purchasing PPE
  • Tell the supplier that you need
    arc flash rated PPE and clothing.
  • PPE must have some resistance to:
    • Flame
    • Ignition
    • Melting.
  • Obtain PPE from a known and
  • trusted supplier.


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Topic 5 – Prevention
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Tasks with Potential for Arc Flash
  • Operating a switch or circuit breaker
  • Inserting or removing a circuit breaker
  • Opening an enclosure door
  • Removing a cover (bolted or hinged)
  • Testing for voltage
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CONTROLLING ARC FLASH HAZARDS
     At the Source
  • Reduce the fault clearing time.
  • Reduce the short-circuit current.
  • Improve equipment maintenance.
  • Use flash resistant equipment.
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CONTROLLING ARC FLASH HAZARDS
   Along the Path
  • Increase the working distance.
  • Reduce the energy exposure.
  • Use hinged doors instead of bolted doors to eliminate the risk of bolts falling into the panel.
  • Work de-energized.
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CONTROLLING ARC FLASH HAZARDS
     At the Worker
  • Energized electrical work permit
  • Barriers
  • Training and skills
  • Job briefings
  • PPE
  • Tools
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Arc Flash Hazard Analysis



  • Conduct a Flash Hazard Analysis to
    •   determine the
      • Flash Protection Boundary
      • Incident Energy exposure
      • Type and arc rating of PPE
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Typical Protective Clothing
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Typical PPE Requirements
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Prevention Summary
  • Include Electrical Safety in your Occupational Health and Safety Management Program.
  • Use an electrical work permit system.
  • Conduct regular equipment maintenance and label equipment that poses a flash hazard.
  • Confirm single-line diagrams for accuracy and available fault current.
  • Maintain documentation process.
  • Provide training and job briefings.
  • Conduct periodic safety audits.
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ARC FLASH HAZARDS
  • It is ALWAYS
    preferable to work on
    de-energized equipment.