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Frequently Asked Questions – Heat Stress
by Dru Sahai, M.Sc. (A), Project Coordinator,
CSAO
Questions
Answers
1.Where does heat stress occur in construction?
Heat stress can occur wherever construction operations involve
heavy physical work in hot, humid environments. The locations
may be indoors (mills, foundries, electrical vaults, interior
renovation, etc.) or outdoors (road-building, excavation, roofing,
home-building, etc.).
Asbestos removal and other operations that require workers
to wear semi-permeable or impermeable protective clothing can
contribute significantly to heat stress. Heat stress causes the
body's core temperature to rise.

2. What happens when the body's core temperature rises?
The human body functions best within a narrow range of internal
temperature. This core temperature varies from 36°C to 38°C.
A construction worker performing heavy work in a hot environment
builds up body heat. To get rid of excess heat, the body uses
two cooling mechanisms:
- The heart rate increases to move blood -- and heat -- from
heart, lungs, and other vital organs to the skin.
- Sweating increases to help cool blood and body. Sweating is the most important way the body gets rid of excess heat.
When too much sweat is lost through heavy labour or
working under hot, humid conditions, the body doesn't have enough
water left to cool itself. The result is dehydration. Core temperature
rises above 38°C. A series of heat-related illnesses, or
heat stress disorders, can then develop.
 
3. How can we recognize heat stress disorders?
Heat stress disorders range from minor discomfort to life-threatening conditions:
- heat rash
- heat cramps
- heat exhaustion
- heat stroke.
Heat rash
Heat rash—also known as prickly heat—is the most common
problem in hot work environments. Symptoms include
- red blotches and extreme itchiness in areas
persistently damp with sweat
- prickling sensation on the skin where sweating occurs.
Treatment – cool environment, cool shower, thorough drying. In most cases, heat rashes disappear a few days after heat exposure ceases. If the skin is not cleaned frequently enough the rash may become infected.
Heat cramps
Heat cramps – Under extreme conditions, such as removing asbestos from hot water pipes for several hours in heavy protective gear, the body may lose salt through excessive sweating. Heat cramps can result. These are spasms in larger muscles—usually back, leg, and arm. Cramping creates hard painful lumps within the muscles.
Treatment – stretch and massage muscles; replace salt by drinking commercially available
carbohydrate/electrolyte replacement fluids.
Heat exhaustion
Heat exhaustion occurs when the body can no longer keep blood flowing to supply vital organs and send blood to the skin to reduce body temperature. Signs of heat exhaustion include
- weakness
- difficulty continuing work
- headache
- breathlessness
- nausea or vomiting
- feeling faint or actually fainting.
Workers fainting from heat exhaustion while operating equipment
can injure themselves and others.
Treatment – heat exhaustion casualties
respond quickly to prompt first aid. If not treated promptly, heat
exhaustion can lead to heat stroke -- a medical emergency. It takes 30 minutes at least to cool the body down once a worker suffers heat exhaustion.
- Call 911.
- Help the casualty to cool off by
- resting in a cool place
- drinking cool water
- removing unnecessary clothing
- loosening clothing
- showering or sponging with cool water.
Heat stroke
Heat stroke occurs when the body can no longer cool
itself and body temperature rises to critical levels.
Heat stroke requires immediate medical attention.
The primary signs and symptoms of heat stroke are
- confusion
- irrational behaviour
- loss of consciousness
- convulsions
- lack of sweating
- hot, dry skin
- abnormally high body temperature -- for example, 41°C.
Treatment
- Call 911.
- Provide immediate, aggressive, general cooling.
- immerse casualty in tub of cool water or
- place in cool shower or
- spray with cool water from a hose.
- Wrap casualty in cool, wet sheets and fan rapidly.
- Transport casualty to hospital.
- Do not give anything by mouth to an unconscious casualty.
 
4. What factors are used to assess heat stress risk?
Factors that should be considered in assessing heat
stress include
- personal risk factors
- environmental factors
- job factors.
Personal risk factors
It is difficult to predict just who will be affected by heat
stress and when, because individual susceptibility varies.
There are, however, certain physical conditions that can
reduce the body’s natural ability to withstand high temperatures:
Weight
Workers who are overweight are less efficient at losing heat.
Poor physical condition
Being physically fit aids your ability to cope with the increased
demands that heat puts on your body.
Previous heat illnesses
Workers are more sensitive to heat if they have experienced a
previous heat-related illness.
Age
As the body ages, its sweat glands become less efficient. Workers
over the age of 40 may have trouble with hot environments. Acclimatization
to heat and physical fitness can offset some age-related problems.
Heart disease or high blood pressure
In order to pump blood to the skin and cool the body, the heart
rate increases. This can stress the heart.
Recent illness
Workers with recent illnesses involving diarrhea, vomiting, or
fever have an increased risk of dehydration and heat stress because
their bodies have lost salt and water.
Alcohol consumption
Alcohol consumption during the previous 24 hours leads to dehydration
and increased risk of heat stress.
Medication
Certain drugs may cause heat intolerance by reducing sweating
or increasing urination. People who work in
a hot environment should consult their physician or
pharmacist before taking medications.
Lack of acclimatization
When exposed to heat for a few days, the body will
adapt and become more efficient in dealing with
raised environmental temperatures. This process is
called acclimatization. Acclimatization usually takes 6
to 7 days. Benefits include
- lower pulse rate and more stable blood pressure
- more efficient sweating (causing better evaporative
cooling)
- improved ability to maintain normal body
temperatures.
Acclimatization may be lost in as little as three days
away from work. People returning to work after a
holiday or long weekend—and their supervisors—
should understand this. Workers should be allowed to
gradually re-acclimatize to work conditions.
Environmental factors
Environmental factors such as ambient air temperature,
air movement, and relative humidity can all affect an
individual’s response to heat. The body exchanges heat
with its surroundings mainly through radiation and sweat
evaporation. The rate of evaporation is influenced by
humidity and air movement.
Radiant Heat Radiation is the transfer of heat from hot objects through air
to the body. Working around heat sources such as kilns or
furnaces will increase heat stress. Additionally, working in
direct sunlight can substantially increase heat stress. A
worker is far more comfortable working at 24°C under
cloudy skies than working at 24°C under sunny skies.
Humidity
Humidity is the amount of moisture in the air. Heat loss by
evaporation is hindered by high humidity but helped by
low humidity. As humidity rises, sweat tends to evaporate
less. As a result, body cooling decreases and body
temperature increases.
Air Movement
Air movement affects the exchange of heat between the
body and the environment. As long as the air temperature
is less than the worker’s skin temperature, increasing air
speed can help workers stay cooler by increasing both the
rate of evaporation and the heat exchange between the
skin surface and the surrounding air.
Job factors
Clothing and Personal Protective Equipment (PPE)
Heat stress can be caused or aggravated by wearing PPE
such as fire- or chemical-retardant clothing. Coated and
non-woven materials used in protective garments block
the evaporation of sweat and can lead to substantial heat
stress. The more clothing worn or the heavier the clothing,
the longer it takes evaporation to cool the skin. Remember
too that darker-coloured clothing absorbs more radiant
heat than lighter-coloured clothing.
Workload
The body generates more heat during heavy physical work. For example, construction workers shoveling sand or laying brick in hot weather generate a tremendous amount of heat and are at risk of developing heat stress without proper precautions. Heavy physical work requires careful evaluation even at temperatures as low as 23°C to prevent heat disorders. This is especially true for workers who are not acclimatized to the heat.
 
5. Are there measures for evaluating heat stress risk?
To prevent heat stress, scientists from the World Health
Organization (WHO) have determined that workers should
not be exposed to environments that would cause their
internal body temperature to exceed 38°C. The only true
way of measuring internal body temperature is rectally
(oral or inner ear measurements are not as accurate). As
an alternative, the American Conference of Governmental
Industrial Hygienists (ACGIH) has developed a method of
assessing heat stress risk based on a wet bulb globe
temperature (WBGT) threshold.
This method of assessment involves the three main
components of the heat burden experienced by workers:
- thermal environment
- type of work
- type of clothing.
Thermal environment
The first factor in assessing heat stress is the thermal
environment as measured by WBGT index. WBGT is
calculated in degrees Celsius using a formula which
incorporates the following three environmental factors:
- air temperature
- radiant heat (heat transmitted to the body through the
air from hot objects such as boilers or shingles heated
by the sun)
- cooling effects of evaporation caused by air
movement (humidity).
To measure WBGT, a heat stress monitor consisting of
three types of thermometers is required:
- A normal thermometer called a dry bulb
thermometer is used to measure air temperature.
- Radiant heat is measured by a black bulb globe
thermometer. This consists of a hollow, 6-inch
diameter copper ball painted flat black and placed
over the bulb of a normal thermometer.
- A wet bulb thermometer measures the cooling effect
of evaporation caused by air movement (wind or fan).
It consists of a normal thermometer wrapped in a wick
kept moist at all times. As air moves through the wet
wick, water evaporates and cools the thermometer in
much the same way that sweat evaporates and cools
the body.
Heat stress monitor
Heat stress monitors currently available calculate WBGT
automatically. The equipment required and the method of
measuring WBGT can be found in the ACGIH booklet
TLVs® and BEIs®: Threshold Limit Values…Biological
Exposure Indices. The booklet also outlines permissible
exposure limits for heat stress. Older instruments,
however, require calculation by the operator.
Calculation depends on whether sunlight is direct
(outdoors) or not (indoors).
Working outdoors in direct sunlight
For work in direct sunlight WBGT is calculated by taking
70% of the wet bulb temperature, adding 20% of the black
bulb temperature, and 10% of the dry bulb temperature.
WBGT (out) = 70% (0.7) x wet bulb temperature + 20%
(0.2) x black bulb globe temperature + 10% (0.1) x dry
bulb temperature
Working indoors (no sunlight)
For work indoors or without direct sunlight, WBGT is
calculated by taking 70% of the wet bulb temperature and
adding 30% of the black bulb temperature.
WBGT (in)= 70% (0.7) x wet bulb temperature + 30%
(0.3) x black bulb globe temperature
Example
Suppose it’s a bright sunny day and a crew of roofers is
working 20 feet above ground. Our assessment yields the
following readings:
Wet bulb temperature(cooling effects of evaporation) = 20°C
Black bulb globe temperature (radiant heat) = 36°C
Dry bulb temperature (air temperature) = 33°C
Using the formula for work in direct sunlight, we calculate
as follows:
WBGT = 0.7 x wet bulb temperature + 0.2 x black bulb
globe temperature + 0.1 x dry bulb temperature
= 0.7 x 20 + 0.2 x 36 + 0.1 x 33
= 14 + 7.2 + 3.3
WBGT (outdoors) = 24.5 °C
Type of work
The second factor in assessing heat stress is the type of
work being performed. Following are the four categories,
with some examples of each:
| Light work |
- Using a table saw
- Some walking about
- Operating a crane, truck,
or other vehicle
- Welding
|
| Moderate work |
- Laying brick
- Walking with moderate lifting
or pushing
- Hammering nails
- Tying rebar
- Raking asphalt
- Sanding drywall
|
| Heavy work |
- Carpenter sawing by hand
- Shoveling dry sand
- Laying block
- Ripping out asbestos
- Scraping asbestos fireproofing material
|
| Very Heavy Work |
- Shoveling wet sand
- Lifting heavy objects
|
Type of clothing
Free movement of cool, dry air over the skin maximizes
heat removal. Evaporation of sweat from the skin is
usually the major method of heat removal. WBGT-based
heat exposure assessments are based on a traditional
summer work uniform of long-sleeved shirt and long
pants. With regard to clothing, the measured WBGT value
can be adjusted according to Table 1.
TABLE 1: Additions to measured WBGT values for some types of clothing
| Clothing Type |
Addition to WBGT |
| Summer work uniform |
0 |
| Cloth (woven material) overalls |
+3.5 |
| Double-cloth overalls |
+5 |
Note: These additions do not apply to encapsulating
suits, thermal-insulated clothing, or clothing
impermeable or highly resistant to water vapour or
air movement. Special garments such as these, and
multiple layers of clothing, severely restrict sweat
evaporation and heat removal. As a result, body heat
may produce life-threatening heat stress even when
environmental conditions are considered cool.
 
6. How can heat stress be controlled?
Heat stress can be controlled through education,
engineering, and work procedures. Controls will
- Protect health
Illness can be prevented or treated while symptoms
are still mild.
- Improve safety
Workers are less liable to develop a heat-related
illness and have an accident. Heat stress often creeps
up without warning. Many heat-induced accidents are
caused by sudden loss of consciousness.
- Increase productivity
Workers feel more comfortable and are likely to be
more productive as a result.
Training and education
According to the National Institute of Occupational Safety
and Health (NIOSH), heat stress training should cover the
following components:
- knowledge of heat stress hazards
- recognition of risk factors, danger signs, and symptoms
- awareness of first-aid procedures for, and potential health effects of, heat stroke
- employee responsibilities in avoiding heat stress
- dangers of using alcohol and/or drugs (including prescription drugs) in hot work environments.
Engineering controls
Engineering controls are the most effective means of
preventing heat stress disorders and should be the first
method of control. Engineering controls seek to provide a
more comfortable workplace by using
- reflective shields to reduce radiant heat
- fans and other means to increase airflow in work areas
- mechanical devices to reduce the amount of physical work.
Given the constantly changing nature of construction
sites, engineering controls are not usually feasible. Proper
work procedures are therefore required to prevent heat
stress disorders.
Work procedures
The risks of working in hot construction environments can
be diminished if labour and management cooperate to
help control heat stress.
Management
- Give workers frequent breaks in a cool area away
from heat. The area should not be so cool that it
causes cold shock—around 25°C is ideal.
- Increase air movement by using fans where possible.
This encourages body cooling through the
evaporation of sweat.
- Provide unlimited amounts of cool (not cold) drinking
water conveniently located.
- Allow sufficient time for workers to become acclimatized.
A properly designed and applied acclimatization
program decreases the risk of heat-related illnesses.
Such a program exposes employees to work in a hot
environment for progressively longer periods. NIOSH
recommends that for workers who have had previous
experience in hot jobs, the regimen should be
- 50% exposure on day one
- 60% on day two
- 80% on day three
- 100% on day four.
For new workers in a hot environment, the regimen
should be 20% on day one, with a 20% increase in
exposure each additional day.
- Make allowances for workers who must wear personal
protective clothing and equipment that retains heat
and restricts the evaporation of sweat.
- Schedule hot jobs for the cooler part of the day;
schedule routine maintenance and repair work in hot
areas for the cooler seasons of the year.
- Consider the use of cooling vests containing ice packs
or ice water to help rid bodies of excess heat.
Labour
- Wear light, loose clothing that permits the evaporation of
sweat.
- Drink small amounts of water—8 ounces (250 ml)—
every half hour or so. Don’t wait until you’re thirsty.
- Avoid beverages such as tea, coffee, or beer that
make you pass urine more frequently.
- Where personal PPE must be worn,
- use the lightest weight clothing and respirators
available
- wear light-colored garments that absorb less heat from
the sun
- use PPE that allows sweat to evaporate.
- Avoid eating hot, heavy meals. They tend to increase
internal body temperature by redirecting blood flow
away from the skin to the digestive system.
- Don’t take salt tablets unless a physician prescribes
them. Natural body salts lost through sweating are
easily replaced by a normal diet.
 
7. What are the responsibilities of workplace parties regarding heat stress?
Employers
The Occupational Health and Safety Act and its regulations
do not specifically cover worker exposure to heat. However,
under the Occupational Health and Safety Act employers
have a general obligation to protect workers exposed to hot
environments. Employers should develop a written health
and safety policy outlining how workers in hot environments
will be protected from heat stress. As a minimum, the
following points should be addressed.
- Adjust work practices as necessary when workers
complain of heat stress.
- Make controlling exposures through engineering controls
the primary means of control wherever possible.
- Oversee heat stress training and acclimatization for new
workers, workers who have been off the job for a while,
and workers with medical conditions.
- Provide worker education and training, including periodic
safety talks on heat stress during hot weather or during
work in hot environments.
- Monitor the workplace to determine when hot conditions
arise.
- Determine whether workers are drinking enough water.
- Determine a proper work/rest regime for workers.
- Arrange first-aid training for workers.
When working in a manufacturing plant, for instance, a
contractor may wish to adopt the plant’s heat stress
program if one exists.
Workers
- Follow instructions and training for controlling heat
stress.
- Be alert to symptoms in yourself and others.
- Avoid consumption of alcohol, illegal drugs, and
excessive caffeine.
- Find out whether any prescription medications you’re
required to take can increase heat stress.
- Get adequate rest and sleep.
- Drink small amounts of water regularly to maintain fluid
levels and avoid dehydration.
 
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